PERANCANGAN ULANG TATA LETAK FASILITAS UKM PABRIK ROTI CV XYZ JATINANGOR MENGGUNAKAN METODE SYSTEMATIC LAYOUT PLANNING

Abstract

CV XYZ Jatinangor, a small and medium-sized bread enterprise, faces production facility layout problems that may result in inefficient material movement. This study aims to propose an improved facility layout using the Systematic Layout Planning (SLP) method. A quantitative descriptive approach was employed using field observation data on facility layout, production process sequences, and material movement. The analysis involved identifying material flows, developing an Activity Relationship Chart (ARC), analyzing activity relationships, constructing an Activity Relationship Diagram (ARD), and designing and evaluating the proposed layout. Material movement distances were calculated based on the movement paths between facilities in the existing and proposed layouts. The results indicate that the proposed layout could reduce the total material movement distance from 281.6 meters to 163 meters, a reduction of 118.6 meters (42.12%). The estimated Material Handling Cost (OMH) also decreased from IDR 70,000.00 to IDR 40,518.47 per day, representing a potential reduction of IDR 29,481.53 per day (42.12%). These findings suggest that SLP can serve as an approach to designing a layout with potentially more efficient material flow. However, the effectiveness of the proposed layout requires further verification through implementation and direct operational evaluation